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WORKING FUNCTIONALITY: EATON MCB

Author Aravondh Aarya

Aravindh Aarya, Engineering

August 2025

1. Introduction

The Eaton PLSM-C32/2-EI is a two-pole miniature circuit breaker (MCB) designed to provide reliable protection against both overloads and short circuits in residential, commercial, and light industrial installations. Rated at 32 A with a Type C tripping characteristic, it combines a thermal bimetal element that responds to sustained overcurrent with a magnetic solenoid that trips instantly during high-current faults, ensuring fast and effective circuit disconnection. Suitable for use up to 400–440 V AC or 48 V DC, it offers a high breaking capacity of 10 kA, allowing it to safely interrupt significant fault currents without damage. Its compact DIN-rail mountable design, finger-safe IP20 terminals, and robust endurance of up to 10,000 electrical operations make it both safe and long-lasting. Built to meet IEC/EN 60898-1 standards, the PLSM-C32/2-EI is ideal for circuits with moderate inrush currents, such as those powering motors or inductive loads, providing dependable performance and protection in demanding conditions.

2. Inside an Eaton MCB PLSM-C32/2-EI

2.1 How it Protects the Circuit

Ever wondered what’s inside a Miniature Circuit Breaker (MCB) and how it reacts instantly to electrical faults? Let’s break down its key components:

  • Actuator Lever – The manual control to switch the circuit ON or OFF.
  • Solenoid – An electromagnetic coil that reacts within milliseconds to short-circuits.
  • Mechanical Locking Handle Device – Keeps the lever firmly in position for operational safety.
  • Terminal – The connection point for incoming and outgoing wires.
  • Bimetallic Strip – Senses prolonged overloads by bending under heat to trigger the trip.
  • Arc Divider / Extinguisher – Splits and cools the arc, extinguishing it in microseconds.
  • Protective Case – Shields all components and ensures user safety.

Breaker Cross Section Image
Figure.1 Inside an Eaton MCB

2.2 How it works

When an overload occurs, the bimetallic strip bends and trips the breaker. For a short-circuit, the solenoid pulls the lever instantly, breaking the circuit. The arc extinguisher safely dissipates the energy, ensuring protection for both equipment and people.

Note: Understanding these parts not only helps in electrical safety awareness but also aids engineers, electricians, and enthusiasts in better system design.